Quality and control
Comprehensive and technologically complete quality control over the whole process:
Entry control:
- spectral analysis of input raw materials in accordance with internal supply conditions
- visual control of incoming raw materials in accordance with internal delivery conditions
- careful selection and evaluation of suppliers of raw materials
Process control:
- Temperature monitoring
- Measurement of C-equivalents
- Control of melt with ATAS
- Spectral chemical analysis with ARL 4360
- Control of the microstructure of produced materials with ZEISS AxioImager A2m microscope with AxioVision application for program recognition and analysis of the microstructure
- Hardness control with PROCEQ EQUOTIP 3 for several different areas (HLD, HRC, HV, and HB)
- Full implementation of NDT and DT inspections:
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- DT inspections:
- Tensile test with 0-250 kN testing using the ZWICK Roel Z250Red tensile machine
- Charpy test with the V-specimen from +20°C to max -40°C
- NDT inspections:
- Visual inspections (VT1+VT2 Level)
- Penetrant examinations (PT1+PT2 Level)
- Ultrasonic examinations (UT1 Level)
- Optional:
- Magnetic testing – external
- Radiographic testing – external
- Dimensions control in 2D and 3D manner:
- GOM ATOS COMPACT Scan 5M
- FARO Arm Platinum
- Possibility of reverse-engineering with Geomagic software package
- DT inspections:
Final control
- Packaging control
- Preparation of the final documentation for all completed procedures including 3.1 certificate of conformity of material according to EN standards and customer specifications.
